The Kawasaki KLR650 online service manual features
detailed full-color photographs and wiring diagrams, complete
specifications with step-by-step procedures performed and written by a
veteran Kawasaki dealer trained technician.
The KLR650 Online Manual covers the following KLR motorcycles:
1984-1986 Kawasaki KLR600
1987-2007 Kawasaki KLR650A
Note: This guide was authored using a 2005 Kawasaki KLR650. This guide does not cover the 2008 KLR650. When you become a subscriber you get immediate access to the the following information!
Quick Reference – Bolt and Nut Torque and Size
Specification, Bolt Tightening Torque, Specifications KLR600 1984-1986,
Specifications KL650 1987-1999, Specifications KL650 2000-2001,
Specifications KL650 2002-2006, Periodic Maintenance, Torque
Conversions, VIN Number Location
External Components – Fuel Tank, Headlight Removal, Seat, Side Covers
Periodic Maintenance – Air Filter Servicing, Brake
Fluid (Front), Brake Fluid (Rear), Compression Check, Crankcase Oil
Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle
Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug
Inspection, Throttle Free Play, Tire Inspection
Engine – Cylinder Head Removal, Cylinder, Piston,
Compression Check, Oil Change, Valve Adjustment, Valve Shim Charts,
Valve Shim Replacement, Valve Train Reassembly, Valve Train Removal,
Clutch, Starter Clutch, Engine Troubleshooting, Top End Specifications,
Water Pump
Final Drive – Chain, Front Sprocket, Rear Sprocket
Front Wheel – Front Wheel Bearing, Front Wheel
Inspection, Front Wheel Installation, Front Wheel Removal, Tires
Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Rear Wheel – Rear Wheel Bearing Replacement, Rear
Wheel Inspection, Rear Wheel Installation, Rear Wheel Removal, Tires
Removal/Installation, Tire Inspection, Wheel Truing, Wheel Balancing
Steering – Steering Installation and Adjustment, Steering Removal and Inspection, Steering/Suspension Troubleshooting
Front Suspension – Fork Disassembly, Fork Inspection, Fork Oil Replacement, Fork Seal Replacement, Fork Reassembly
Rear Suspension – Rear Suspension Settings, Removal & Installation
Fuel System – Air Filter, Carburetor Disassembly, Carburetor Removal, Pilot Screw Removal
Front Brakes – Front Brake Disc Inspection, Front
Brake Fluid Inspection, Front Brake Removal & Inspection, Front
Brake and Caliper Installation, Brake Troubleshooting
Rear Brakes – Rear Brake Disc Inspection, Rear
Brake Fluid Inspection, Rear Brake Pad & Caliper Installation, Rear
Brake Pedal Adjustment, Rear Brake Removal & Inspection, Brake
Troubleshooting
Cooling Systems – Coolant Removal, Coolant System Inspection
Exhaust System – Exhaust Removal
Electrical System – Electrical Component Location,
Electric Starter Motor, Starter Relay Inspection, Ignition Coil,
Headlight Bulb Replacement, Taillight Bulb Replacement, Testing
Electrical Components, Turn Signal Bulb Replacement, Spark Plug,
Battery, Wiring Diagrams, Service Data, Electrical Troubleshooting
Troubleshooting
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