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The Kawasaki KDX200E / KDX250D online service
manual features detailed full-color photographs and wiring diagrams,
complete specifications with step-by-step procedures performed and
written by a veteran Kawasaki dealer trained technician. The Kawasaki KDX200 / KDX250 online manual
will help you repair the following Kawasaki KDX offroad motorcycles:
1989 Kawasaki KDX200E1
1990 Kawasaki KDX200E2
1991 Kawasaki KDX200E3
1992 Kawasaki KDX200E4
1993 Kawasaki KDX200E5
1994 Kawasaki KDX200E6
Please note that while this manual is based on the KDX200E there are many similarities to the KDX250.
1991 Kawasaki KDX250D1
1992 Kawasaki KDX250D2
1993 Kawasaki KDX250D3
1994 Kawasaki KDX250D4
1995 Kawasaki KDX250D5
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Quick Reference – Bolt and Nut Torque and Size
Specification, General Torque Specifications, Specifications for the
KDX200E 1989-1994, Torque Conversions, VIN and Engine Number Location
External Components – Component Location, Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers
Periodic Maintenance – Air Filter Servicing, Brake
Fluid, Brake Bleeding, Brakes Hoses, Clutch Adjustment, Compression
Check, Drive Chain, Engine Coolant Hoses, Engine Idle Speed, Throttle
Free Play, Transmission Oil, Tires, Wheel Lacing and Truing
Fuel System – Specification Charts, Carburetor Removal and Installation, Carburetor Disassembly and Reassembly, Float Height, Fuel Valve
Cooling System – Coolant Replacement, Radiator, Water Pump
Exhaust System – Expansion Chamber and Silencer
Engine – Magneto, Clutch, Output Shaft Seal
Replacement, Top End Disassembly, Top End Inspection, Top End
Reassembly, Kick Starter and Shift Mechanism, Engine Removal, Bottom
End Disassembly, Transmission, Bottom End Reassembly, Engine
Installation
Final Drive – Component Inspection, Chain Replacement, Sprocket Replacement
Front Wheel – Runout, Removal, Bearings, Installation
Front Brakes – Brake Disc, Brake Pads, Brake Caliper, Brake Master Cylinder
Front Suspension – Fork Adjustment, Fork Oil
Service, Fork Removal, Fork Seal Replacement, Fork Disassembly, Fork
Inspection, Fork Reassembly, Fork Installation
Steering – Steering Removal, Assembly and Installation
Rear Wheel – Runout, Removal, Bearings, Installation
Rear Brakes – Brake Adjustment, Brake Pads, Brake Disc, Brake Caliper, Brake Master Cylinder
Rear Suspension – Shock Adjustment, Shock
Removal and Installation, Shock Rebuild, Swing Arm Removal, Swing Arm
Bearings, Swing Arm Installation
Electrical System – Electrical Specifications, Ignition Timing, Lighting, Sparkplug Inspection, Wiring Diagrams
Troubleshooting - Common problems and remedies
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