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The 2002-2008 Kawasaki KLX110 & 2003-2005 Suzuki
DR-Z110 online service manual features detailed full-color photographs
and wiring diagrams, complete specifications with step-by-step
procedures performed and compiled by a veteran Kawasaki dealer trained
motorcycle technician.
The Kawasaki KLX110 & Suzuki DR-Z110 online manual covers the following off-road mini-bikes:
2002 Kawasaki KLX110
2003 Kawasaki KLX110
2004 Kawasaki KLX110
2005 Kawasaki KLX110
2006 Kawasaki KLX110
2007 Kawasaki KLX110
2008 Kawasaki KLX110
2009 Kawasaki KLX110
2003 Suzuki DR-Z110
2004 Suzuki DR-Z110
2005 Suzuki DR-Z110 When you subscribe to the Kawasaki KLX110 / Suzuki DR-Z110 online
manual you’ll get instant access to the following information (actual
photos from the manual are shown below):
Periodic Maintenance
KLX110 Periodic Maintenance Chart
KLX110 Clutch Adjustment
KLX110 Throttle Free Play
KLX110 Engine Idle Speed
KLX110 Drive Chain Adjustment
KLX110 Front Brake Inspection
KLX110 Engine Oil
KLX110 Rear Brake Inspection
KLX110 Spark Plug
KLX110 Compression Check
KLX110 Air Filter Servicing
KLX110 Tires
KLX110 Spark Arrester
KLX110 Valve Clearance
Quick Reference
KLX110 Specifications
KLX110 VIN and Engine Number Location
KLX110 General Torque Specifications
External Components
KLX110 Seat Removal / Installation
KLX110 Fuel Tank Removal / Installation
KLX110 Footpeg Removal / Installation
KLX110 Shift Lever Removal / Installation
KLX110 Brake Pedal Removal / Installation
KLX110 Bodywork Removal / Installation
KLX110 Exhaust System Removal / Installation
Fuel System
KLX110 Carburetor Specifications
KLX110 Carburetor Removal / Installation / Inspection
KLX110 Carburetor Assembly
KLX110 Fuel System Specifications
KLX110 Carburetor Disassembly
Engine
KLX110 Engine Specifications
KLX110 Camshaft Removal
KLX110 Cylinder Head Removal / Installation / Inspection
KLX110 Camshaft Installation
KLX110 Valves Removal / Installation / Inspection
KLX110 Cam Chain Removal / Installation / Inspection
KLX110 Kick Starter Removal / Installation / Inspection
KLX110 Clutch Removal / Installation / Inspection
KLX110 Left Side Engine Components
KLX110 Right Side Engine Components
KLX110 Engine Removal
KLX110 Crankcase Splitting
KLX110 Crankshaft and Rod Removal / Installation / Inspection
KLX110 Piston and Cylinder Removal / Installation / Inspection
KLX110 Transmission Removal / Installation / Inspection
KLX110 Crankcase Assembly
KLX110 Engine Installation
Final Drive
KLX110 Final Drive Specifications
KLX110 Drive Chain Removal / Installation / Inspection
KLX110 Engine Sprocket Removal / Installation / Inspection
KLX110 Rear Wheel Sprocket Removal / Installation / Inspection
Front Brake
KLX110 Front Brake Specifications
KLX110 Front Brake Cable Removal / Installation / Inspection
KLX110 Front Drum Brake Pad Removal / Installation / Inspection
Rear Brake
KLX110 Rear Brake Specifications
KLX110 Rear Drum Brake Pad Removal / Installation / Inspection
KLX110 Brake Rod and Pedal
Wheels
KLX110 Wheel Specifications
KLX110 Front Wheel Removal / Installation / Inspection
KLX110 Rear Wheel Removal / Installation / Inspection
KLX110 Bearing Replacement
Front Suspension
KLX110 Front Suspension Specs, KLX110 Fork Removal and Installation,
KLX110 Front Fork Disassembly, KLX110 Fork Inspection, KLX110 Fork
Reassembly, Fork Seal Replacement
Steering
KLX110 Steering Stem Removal
KLX110 Steering Stem Installation
Rear Suspension
KLX110 Shock Absorber Removal / Installation
KLX110 Swing Arm Service
Electrical System
KLX110 Magneto
KLX110 Electrical Specifications
KLX110 Ignition System
KLX110 Switches
KLX110 Full Color Wiring Diagrams
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