The Kawasaki KDX200/Kawasaki KDX220 online service
manual features detailed full-color photographs and wiring diagrams,
complete specifications with step-by-step procedures performed and
written by a veteran Kawasaki dealer trained technician.
Do you need to clean or repair your exhaust power valve? This manual will show you how.
The KDX online manual covers:
1995 KDX 200H Offroad motorcycles
1996 KDX 200H Offroad motorcycles
1997 KDX 200H Offroad motorcycles
1998 KDX 200H Offroad motorcycles
1999 KDX 200H Offroad motorcycles
2000 KDX 200H Offroad motorcycles
2001 KDX 200H Offroad motorcycles
2002 KDX 200H Offroad motorcycles
2003 KDX 200H Offroad motorcycles
2004 KDX 200H Offroad motorcycles
2005 KDX 200H Offroad motorcycles
2006 KDX 200H Offroad motorcycles
1997 KDX 220A Offroad motorcycles
1998 KDX 220A Offroad motorcycles
1999 KDX 220A Offroad motorcycles
2000 KDX 220A Offroad motorcycles
2001 KDX 220A Offroad motorcycles
2002 KDX 220A Offroad motorcycles
2003 KDX 220A Offroad motorcycles
2004 KDX 220A Offroad motorcycles
2005 KDX 220A Offroad motorcycles
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Quick Reference ñ Component Location, Bolt and Nut
Torque and Size Specification, Bolt Tightening Torque, Specifications
KDX200H 1995-1999, Specifications KDX200H 2000-2001, Specifications
KDX200H 2002-2006, Specifications KDX220A 1997-2005, Torque
Conversions, VIN Number Location
External Components ñ Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers
Periodic Maintenance ñ Air Filter Servicing, Brake
Fluid, Brakes & Hoses, Clutch, Compression Check, Crankcase Oil
Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle
Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug
Inspection, Throttle Free Play, Tires
Engine ñ Clutch Components, Clutch Installation,
Clutch Removal & Inspection, Bottom End Disassembly, Engine
Reassembly Bottom End, Engine Reassembly Top End, Engine Removal,
Magneto Removal, Top End Disassembly, Transmission Removal &
Inspection, Engine Troubleshooting
Drive ñ Chain Adjustment, Inspection, Chain Removal, Sprocket Removal
Front Wheel ñ Bearing Seal Installation, Front Wheel Installation, Front Wheel Runout, Removal and Inspection, Spoke and Wheel
Rear Wheel ñ Bearing and Seal Installation, Bearing
and Seal Removal, Rear Wheel Installation, Rear Wheel Runout, Removal
and Bearing, Inspection, Spoke and Wheel
Steering ñ Assembly Installation, Steering Removal, Steering Troubleshooting
Front Suspension ñ Disassembly and Inspection, Fork Oil Service, Reassembly, Removal, RACE TECH Revalve, Settings, Fork Seal Replacement
Rear Suspension ñ Rear Shock Disassembly and Inspection, RACE TECH Revalve, Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings
Fuel System ñ Carb Removal, Carb Disassembly, Float Height, Fuel Valve, Specification Charts
Front Brakes ñ Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding
Rear Brakes ñ Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding
Cooling System ñ Coolant Removal & Replacement, Coolant Reserve Tank, Radiator, Water Pump
Exhaust System ñ Silencer and Exhaust Pipe
Electrical System ñ Component Location, Ignition System, Lighting, Sparkplug Inspection, Wiring Diagrams, Electrical Troubleshooting
Troubleshooting ñ Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting
