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  Kawasaki KLR650 Repair Manual 2008-2009
  Kawasaki KLR650 Repair Manual 2008-2009
 
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Product Code: CL-M240

 
 
This repair and service manual covers Kawasaki KLR650 dual-purpose motorcycles, 2008 and 2009 models.

The text provides complete information on maintenance, tune-up, repair and overhaul. Hundreds of photos guide the reader through every job with step-by-step procedures intended for the reader who may be working on the motorcycle for the first time.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Tools | Measuring tools | Electrical system fundamentals | Service methods | Storage | Specifications

CHAPTER TWO: TROUBLESHOOTING
Engine spark test | Engine performance | Electrical testing | Starting system | Engine noise | Motorcycle noise | Engine lubrication | Engine leakdown test | Clutch | Gear shift linkage and transmission | Brakes | Steering and handling | Specifications

CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Pre-ride inspection | Tune-up and service intervals | Fuel and lubricants | Periodic lubrication | Maintenance and inspection | Engine tune-up | Spark plugs | Specifications

CHAPTER FOUR: ENGINE TOP END
Exhaust system | Cylinder head cover | Camshafts and cam chain tensioner | Cylinder head | Valves | Cylinder | Piston and piston rings | Specifications

CHAPTER FIVE: ENGINE LOWER END
Engine | Cam chain and lower guide | Left crankcase cover | Engine balancer | Crankcase | Seal replacement | Crankcase bearings | Crankshaft | Engine break-in | Specifications

CHAPTER SIX: CLUTCH, GEARSHIFT MECHANISM and LUBRICATION SYSTEM
Right crankcase cover | Clutch | External gearshift linkage | Oil pump | Primary drive gear | Clutch cable replacement | Specifications

CHAPTER SEVEN: TRANSMISSION and SHIFT MECHANISM
Transmission | Input shaft | Output shaft | Transmission inspection | Shift drum and forks | Specifications

CHAPTER EIGHT: FUEL SYSTEM
Carburetor | Carburetor operation | Fuel valve | Evaporative emissions control system (California models only) | Throttle cable | Choke cable | Air filter housing | Specifications

CHAPTER NINE: ELECTRICAL SYSTEM
Electrical component replacement | Continuity testing guidelines | Electrical connectors | Negative battery terminal | Battery | Charging system | Alternator cover | Stator | Rotor and starter clutch | Regulator | rectifier | Starting system | Starter | Starter relay | Starter circuit relay | Ignition system | Fan system | Coolant temperature gauge and sending unit | Meter unit | Lighting system | Switches | Fuses | Specifications

CHAPTER TEN: COOLING SYSTEM
Safety precautions | Radiator and fan | Thermostat | Coolant temperature sending unit | Water pump | Coolant reserve tank | Specifications

CHAPTER ELEVEN: WHEELS, TIRES and DRIVE CHAIN
Rear wheel | Front and rear hubs | Rim and spoke service | Drive chain | Sprockets | Tire changing | Specifications

CHAPTER TWELVE: FRONT SUSPENSION and STEERING
Handlebar | Handlebar left hand grip replacement | Balancer weights | Fork service | Front fork | Steering stem and head | Specifications

CHAPTER THIRTEEN: REAR SUSPENSION
Shock absorber linkage | Swing arm | Shock absorber adjustment | Specifications

CHAPTER FOURTEEN: BRAKES
Brake fluid selection | Brake service | Front brake pads | Front brake caliper | Front master cylinder | Rear brake pads | Rear brake caliper | Rear master cylinder | Rear brake pedal | Brake system draining | Brake system bleeding | Brake disc | Specifications

CHAPTER FIFTEEN: BODY
Side covers | Seat | Fuel tank | Lower fairing | Upper fairing | Front fender | Rear carrier | Rear fender | Subframe | Skid plate | Specifications

COLOR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
PRODUCT DETAILS:
  • Publisher: Clymer Manuals - 2009
  • Author: Mike Morlan
  • Binding: Paperback - 7 x 10 inches
  • Pages: 302 - Hundreds of b&w photos and illustrations
  • ISBN: 9781599692852

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