MotorBookGuy.Com

Home > Motorcycles & ATV's > Kawasaki Motorcycle/ATV > Kawasaki Dirt Bikes >   Kawasaki KX125, KX250 1982-1991, KX500 1983-2004 Repair Manual
	Lowest Price Guaranteed! List Price: $32.95 Our Price: $22.42 You save $10.53! Availability:: Usually Ships in 24 Hours Product Code: CL-M447-3

Description   This repair & service manual covers Kawasaki KX125 1982-1991, KX250 1982-1991, and KX500 1983-2004 dirt bikes. Table of Contents QUICK REFERENCE DATA CHAPTER ONE: GENERAL INFORMATION Manual organization | Notes, cautions and warnings | Safety first | Service hints | Engine operation | Washing the bike | Torque specifications | Fasteners | Lubricants | RTV gasket sealant | Threadlock | Parts replacement | Optional parts | Precision measuring tools | Special tools | Fabricating tools | Expendable supplies | Mechanic's tips | Ball bearing replacement | Oil seals | Safety CHAPTER TWO: TROUBLESHOOTING Operating requirements | Troubleshooting instruments | Starting the engine | Starting difficulties | Engine starting troubles | Engine performance | Engine | Engine noises | Two-stroke pressure testing | Fuel system | Ignition system | Clutch | Transmission | Drive train noise | Front suspension and steering | Rear suspension | Frame noise | Brakes CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP Pre-ride checklist | Maintenance schedule | Lubricants | Cleaning solvent | Engine lubrication | Periodic lubrication | Engine tune-up | Storage CHAPTER FOUR: ENGINE TOP END Engine principles | Engine lubrication | Cleanliness | Servicing engine in frame | Cylinder head | Cylinder and exhaust valve | Cylinder inspection | Exhaust valve decarbonizing | Piston, wrist pin and piston rings | Reed valve assembly | Engine break-in CHAPTER FIVE: ENGINE LOWER END Servicing engine in frame | Engine | Engine sprocket | Countershaft oil seal replacement | Crankcase and crankshaft CHAPTER SIX: CLUTCH, KICKSTARTER and EXTERNAL SHIFT MECHANISM Clutch cover | Clutch release arm | Exhaust advancer assembly | Clutch | Clutch service | Clutch inspection | Primary drive pinion gear | Clutch cable | Kickstarter | External shift mechanism | Clutch release adjustment CHAPTER SEVEN: TRANSMISSION and INTERNAL SHIFT MECHANISM Transmission operation | Transmission troubleshooting | Transmission | Transmission overhaul | Transmission inspection | Internal shift mechanism CHAPTER EIGHT: FUEL and EXHAUST SYSTEMS Air cleaner | Carburetor operation | Carburetor service | Carburetor cleaning and inspection | Carburetor fuel level and float height adjustment | Carburetor rejetting | Carburetor variables | Exhaust system | Exhaust system repair CHAPTER NINE: IGNITION SYSTEM Component testing | Capacitor discharge ignition | Flywheel rotor | I.C. igniter unit | Ignition coil | Spark plug | Engine stop switch | Ignition timing CHAPTER TEN: LIQUID COOLING SYSTEM Safety precautions | Cooling system inspection | Radiator(s) | Water pump | Hoses CHAPTER ELEVEN: FRONT SUSPENSION and STEERING Front wheel | Front hub | Rim and spoke service | Tire changing | Tire repairs | Handlebar | Steering head | Front fork | Fork service CHAPTER TWELVE: REAR SUSPENSION Rear wheel | Rear hub | Driven sprocket | Drive chain | Tire changing and tire repairs | Shock absorber | Uni-trak linkage | Rear swing arm | Shock absorber brackets | Sub-frame CHAPTER THIRTEEN: BRAKES Rear drum brakes | Disc brakes | Front brake pad replacement | Front caliper | Front master cylinder | Rear brake pad replacement | Rear brake caliper | Rear master cylinder | Brake hose replacement | Brake disc | Brake bleeding WIRING DIAGRAMS Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild. PRODUCT DETAILS: Publisher: Clymer Manuals 2005 Author: Ron Wright Binding: Paperback 7 x 10 inches Pages: 572 Hundreds of b&w photos and illustrations ISBN: 0892979602

Related Products... Kawasaki KX85 / KX100 – Suzuki RM100 Online Servic Sale Price: $23.44 Add Kawasaki KDX200 Repair Manual 1983-1988 Our Price: $23.76 Add Kawasaki KX60 1983-2002, KX80 1983-1990 Repair Man Our Price: $22.42 Add Suzuki RM-Z250 Kawasaki KX250F Online Service Manu Sale Price: $23.44 Add Kawasaki KX250 Repair Manual 1992-2000 Our Price: $22.42 Add

Share your knowledge of this product with other customers... Be the first to write a review

Browse for more products in the same category as this item: Motorcycles & ATV's > Kawasaki Motorcycle/ATV > Kawasaki Dirt Bikes Clymer > Kawasaki Motorcyle/ATV Make > KAWASAKI Model > KX125 Year > 1982 Year > 1983 Year > 1984 Year > 1985 Year > 1986 Year > 1987 Year > 1988 Year > 1989 Year > 1990 Year > 1991 Model > KX250 Model > KX500 Year > 1992 Year > 1993 Year > 1994 Year > 1995 Year > 1996 Year > 1997 Year > 1998 Year > 1999 Year > 2000 Year > 2001 Year > 2002 Year > 2003 Year > 2004 Motorcycles & ATV's > Kawasaki Motorcycle/ATV Clymer Year Make Model