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Home > Motorcycles & ATV's > Suzuki Motorcycle & ATV > Suzuki Sport/Street Bike >   Suzuki Intruder VS700, VS750, VS800, Boulevard VS800/S50 Repair Manual 1985-2007
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Description   This repair manual covers Suzuki Intruder models including, VS700 1985-1987 (US) VS750 1988-1991 (US), 1985-1991 (UK) VS800 1992-2004 (US), 1992-1997 (UK) Boulevard S50 (VS800/S50) 2005-2007 Table of Contents QUICK REFERENCE DATA CHAPTER ONE: GENERAL INFORMATION Manual organization | Notes, cautions and warnings | Safety first | Service hints | Torque specifications | Fasteners | Lubricants | RTV gasket sealant | Threadlock | Gasket remover | Expendable supplies | Basic hand tools | Precision measuring tools | Special tools | Cleaning solvent | Mechanic's tips | Ball bearing replacement | Oil seals | Riding safety CHAPTER TWO: TROUBLESHOOTING Operating requirements | Troubleshooting instruments | Troubleshooting | Engine performance | Engine noises | Engine lubrication | Clutch | Transmission | Excessive vibration | Carburetor troubleshooting | Front suspension and steering | Brake problems CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP Routine checks | Pre-checks | Service intervals | Tires and wheels | Battery | New battery installation | Battery electrical cable connectors | Periodic lubrication | Periodic maintenance | Tune-up CHAPTER FOUR: ENGINE Engine principles | Serving engine in frame | Engine | Front cylinder head cover and camshaft | Rear cylinder head cover and camshaft | Camshaft | Cylinder head and cylinder | Valves and valve components | Pistons and piston rings | Oil pump | Primary drive gear | Secondary gear assembly | Crankcase | Crankshaft and connecting rods | Break-in CHAPTER FIVE: CLUTCH Clutch | Clutch hydraulic system | Master cylinder | Slave cylinder | Bleeding the system CHAPTER SIX: TRANSMISSION and GEARSHIFT MECHANISMS External gearshift mechanisms | Transmission CHAPTER SEVEN: FUEL, EMISSION CONTROL and EXHAUST SYSTEMS Carburetor operation | Carburetor service | Carburetor assembly | Carburetor service | Carburetor adjustments | Throttle cable replacement | Fuel tank | Fuel shutoff valve and filter | Fuel pump | Crankcase breather system (U.S. only)? | Evaporative emission control system (California models only)? | Exhaust system CHAPTER EIGHT: ELECTRICAL SYSTEM Electrical connectors | Battery negative terminal | Charging system | Voltage regulator/rectifier | Alternator | Transistorized ignition system | Starter system | Electric starter | Starter clutch and gears | Starter relay | Lighting system | Switches | Electrical components | Fuses | Circuit breaker | Wiring diagrams CHAPTER NINE: LIQUID COOLING SYSTEM Hoses and hose clamps | Cooling system check | Pressure check | Cooling fan, shroud and fan duct | Thermostat and housing | Water pump | Hoses CHAPTER TEN: FRONT SUSPENSION and STEERING Front hub | Wheels | Tire changing | Tire repairs | Handlebar | Steering head and stem | Front fork CHAPTER ELEVEN: REAR SUSPENSION and FINAL DRIVE Rear wheel | Rear hub | Final drive unit, drive shaft and universal joint | Swing arm | Shock absorbers CHAPTER TWELVE: BRAKES Disc brakes | Front brake pad replacement | Front brake caliper | Front brake hose replacement | Front brake disc | Bleeding the system | Rear drum brake | Rear brake pedal and linkage CHAPTER THIRTEEN: BODY and FRAME Seats | Frame side covers | Frame head side covers | Footpegs | Sidestand | Front fender | Frame WIRING DIAGRAMS Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild. PRODUCT DETAILS: Publisher: Clymer Manuals - 2008 Author: Ed Scott Binding: Paperback - 7 x 10 inches Pages: 440 - Hundreds of b&w photos and illustrations ISBN: 9781599691756

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