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Home > Yamaha Manuals >   Yamaha YZ250 1994-1998, WR250 1994-1997 Repair & Service Manual
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Description   This repair & service manual covers Yamaha YZ250 1994-1998, and WR250Z 1994-1997 motocross and off-road bikes. Table of Contents QUICK REFERENCE DATA CHAPTER ONEÛGENERAL INFORMATION Manual organization | Cleaning parts | Handling gasoline safely | Service hints | Serial numbers | Warning labels | Torque specifications | Fasteners | Lubricants | Sealant, cements and cleaners | Threadlocking compound | Basic hand tools | Precision measuring tools | Test equipment | Special tools | Mechanic's tips | Bearing replacement | Seals CHAPTER TWOÛTROUBLESHOOTING Operating requirements | Starting the engine | Starting difficulties | Engine performance | Engine noises | Two-stroke leak down test | Fuel system | Electrical troubleshooting | Test equipment | Ignition system | Clutch | External shift mechanism and transmission | Kickstarter | Drive train noise | Front suspension and steering | Rear suspension | Frame noise | Brakes CHAPTER THREEÛLUBRICATION, MAINTENANCE AND TUNE-UP Service intervals | Tune-up | Pre-ride inspection | Engine lubrication | Transmission oil | Air filter | Engine compression check | Ignition timing | Spark plug | Carburetor | Exhaust system | Cooling system | Control cable lubrication | Clutch | Throttle cable adjustment | Engine top end inspection | Kickstarter pedal and shift pedal | Brakes | Drive chain and sprockets | Tires and wheels | Wheel bearings | Steering | Front fork | Rear swing arm and linkage | General lubrication | Nuts, bolts and other fasteners | Storage CHAPTER FOURÛENGINE TOP END Engine operating principals | Cleanliness | Exhaust system | Cylinder head | Cylinder block | Exhaust valve | Exhaust valve service | Piston, piston pin, and piston rings | Reed valve assembly | Engine break-in CHAPTER FIVEÛENGINE BOTTOM END Servicing engine in frame | Engine | Countershaft seal replacement | Left-side main bearing seal replacement | Crankcase and crankshaft CHAPTER SIXÛCLUTCH, KICKSTARTER, IDLE GEAR AND EXTERNAL SHIFT MECHANISM Clutch cover | Clutch release lever | Right crankcase cover | Exhaust valve governor | Clutch | Clutch service | Primary drive gear | Kickstarter and idle gear | External shift mechanism | Clutch cable replacement CHAPTER SEVENÛTRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation | Transmission troubleshooting | Transmission | Transmission overhaul | Transmission inspection | Internal shift mechanism CHAPTER EIGHTÛFUEL SYSTEM Carburetor | Carburetor (1994 YZ250) | Carburetor (1995 YZ250) | Carburetor (1996-1998 YZ250) | Carburetor (1994-1997 WR250Z) | Carburetor cleaning and inspection (all models and years) | Float level adjustment | Carburetor rejetting | Fuel tank | Fuel valve | Throttle cable replacement CHAPTER NINEÛIGNITION SYSTEM Component testing | Capacitor discharge ignition | Flywheel | Stator coils | CDI unit | Ignition coil | Engine stop switch | Ignition timing CHAPTER TENÛLIQUID COOLING SYSTEM Safety precautions | Hoses and hose clamps | Cooling system inspection | Radiators | Water pump (1994-1997 YZ250,1994-on WR250Z) | Water pump (1998 YZ250) CHAPTER ELEVENÛWHEELS, TIRES AND DRIVE CHAIN Front wheel | Rear wheel | Front and rear hubs | Rim and spoke service | Tire changing | Drive chain | Sprocket replacement CHAPTER TWELVEÛFRONT SUSPENSION AND STEERING< Handlebar | Steering head | Front fork oil change and oil level adjustment | Front fork | Fork tools (all models) | Front fork service (1994-1997) | Front fork (1998) | Inspection (all models) | Fork oil refilling (1998 models) | Front fork adjustment (1994-1997) | Front fork adjustment (1998) CHAPTER THIRTEENÛREAR SUSPENSION Rear suspension system | Shock absorber (all models) | Shock linkage (1994-1995 YZ250, 1994-on WR250Z) | Rear swing arm (1994-1995 YZ250, 1994-on WR250Z) | Shock linkage (1996-on YZ250) | Rear swing arm (1996-on YZ250) | Rear swing arm service (all models) | Connecting rod and relay arm (all models) | Rear suspension adjustment CHAPTER FOURTEENÛBRAKES Brake fluid selection | Disc brake | Front brake pads | Brake caliper | Front master cylinder | Rear brake pads | Rear brake caliper | Rear master cylinder | Brake hose replacement | Brake disc | Draining brake fluid | Brake bleeding | Rear brake pedal CHAPTER FIFTEENÛBODY Seat | Side covers | Radiator covers | Front fender | Rear fender | Subframe WIRING DIAGRAMS Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild. PRODUCT DETAILS: Publisher: Clymer Manuals Binding: Paperback 7 x 10 inches Pages: 404 Hundreds of b&w photos and illustrations ISBN: 0892877472

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